The Future of Manufacturing: AIRSYS and Oerlikon Lead the Charge
May 29, 2025, 11:29 pm
In the heart of Spartanburg County, South Carolina, AIRSYS Cooling Technologies is preparing to unveil a monumental shift in manufacturing. With a $40 million investment, the company is set to establish its global headquarters, complete with one of the largest 3D printing factories dedicated to liquid cooling components. This move marks a significant milestone for AIRSYS, celebrating 30 years of innovation in energy-efficient cooling systems. The new facility, sprawling over 264,000 square feet, will create 215 jobs and is designed to meet the surging demand for high-density computing applications.
Imagine a factory so vast it could fit four Boeing 747s end-to-end. That’s the scale of AIRSYS’ new site. The focus here is on customizable spray liquid cooling components for server systems. This isn’t just about making parts; it’s about revolutionizing energy efficiency and operational performance in data-intensive industries. The company aims to reduce logistical risks associated with shipping delays and tariffs, ensuring quality and timely delivery.
The expansion is not just a win for AIRSYS but also for the local economy. The Coordinating Council for Economic Development has stepped in, approving job development credits and a $500,000 grant to aid in site preparation. Governor Henry McMaster highlighted the importance of this investment, emphasizing the role of South Carolina’s skilled workforce in supporting existing companies.
But AIRSYS is not alone in this manufacturing renaissance. Across the Atlantic, Swiss company Oerlikon is making waves with its own ambitious project. The company has announced a CHF 40 million investment to create the Campus Reichhold in Aargau, Switzerland. This new innovation and production hub will consolidate three existing locations into a single site, integrating research, development, engineering, and customer service.
Oerlikon’s new campus will feature a specialized test rig for aerospace turbine coating systems, a crucial component in high-performance surface solutions. The facility aims to advance technologies that improve component performance in extreme environments, such as jet turbines that can operate at temperatures up to 1,200°C. This innovation not only enhances combustion efficiency but also promises significant fuel savings.
Construction of the Campus Reichhold is set to begin in the second quarter of 2025, with operations expected to launch in early 2027. This consolidation will bring together approximately 250 employees, fostering collaboration and innovation under one roof. Oerlikon’s commitment to sustainability is evident, with plans to reduce energy use and improve resource efficiency.
Both AIRSYS and Oerlikon are part of a larger trend in manufacturing. Companies are increasingly investing in advanced facilities to enhance production capabilities and meet the demands of modern industries. The focus on 3D printing is particularly noteworthy. AIRSYS’ new factory will emphasize rapid production tailored to specific server board requirements, a game-changer for the data center industry.
Meanwhile, Oerlikon’s campus will support key sectors like aerospace, automotive, and general manufacturing. The integration of advanced surface technologies and laser-based methods like Direct Energy Deposition (DED) will be pivotal in developing next-generation thermal spray coatings. These innovations are not just about keeping pace; they are about setting the pace in a competitive global market.
The landscape of manufacturing is evolving. Companies like Bosch and ATI are also expanding their capabilities. Bosch recently opened a metal additive manufacturing facility in Nuremberg, Germany, investing nearly €6 million to enhance production speed and flexibility. This facility positions Bosch as a leader in the automotive supply chain, capable of producing complex components with reduced material waste.
ATI, a U.S.-based high-performance materials producer, has launched its own Additive Manufacturing Products facility. This site integrates the entire production process, from design to inspection, under one roof. The focus on large-format metal parts and complex geometries aligns with the growing demand in aerospace and defense sectors.
As these companies invest in cutting-edge technology and infrastructure, they are not just responding to current market needs; they are anticipating future demands. The emphasis on sustainability, efficiency, and innovation is reshaping the manufacturing landscape.
In conclusion, AIRSYS and Oerlikon are at the forefront of a manufacturing revolution. Their investments reflect a commitment to innovation, sustainability, and economic growth. As they pave the way for the future, they are not just building factories; they are building a legacy. The future of manufacturing is bright, and it is being forged in the heart of Spartanburg and Aargau. The world is watching, and the stage is set for a new era of industrial excellence.
Imagine a factory so vast it could fit four Boeing 747s end-to-end. That’s the scale of AIRSYS’ new site. The focus here is on customizable spray liquid cooling components for server systems. This isn’t just about making parts; it’s about revolutionizing energy efficiency and operational performance in data-intensive industries. The company aims to reduce logistical risks associated with shipping delays and tariffs, ensuring quality and timely delivery.
The expansion is not just a win for AIRSYS but also for the local economy. The Coordinating Council for Economic Development has stepped in, approving job development credits and a $500,000 grant to aid in site preparation. Governor Henry McMaster highlighted the importance of this investment, emphasizing the role of South Carolina’s skilled workforce in supporting existing companies.
But AIRSYS is not alone in this manufacturing renaissance. Across the Atlantic, Swiss company Oerlikon is making waves with its own ambitious project. The company has announced a CHF 40 million investment to create the Campus Reichhold in Aargau, Switzerland. This new innovation and production hub will consolidate three existing locations into a single site, integrating research, development, engineering, and customer service.
Oerlikon’s new campus will feature a specialized test rig for aerospace turbine coating systems, a crucial component in high-performance surface solutions. The facility aims to advance technologies that improve component performance in extreme environments, such as jet turbines that can operate at temperatures up to 1,200°C. This innovation not only enhances combustion efficiency but also promises significant fuel savings.
Construction of the Campus Reichhold is set to begin in the second quarter of 2025, with operations expected to launch in early 2027. This consolidation will bring together approximately 250 employees, fostering collaboration and innovation under one roof. Oerlikon’s commitment to sustainability is evident, with plans to reduce energy use and improve resource efficiency.
Both AIRSYS and Oerlikon are part of a larger trend in manufacturing. Companies are increasingly investing in advanced facilities to enhance production capabilities and meet the demands of modern industries. The focus on 3D printing is particularly noteworthy. AIRSYS’ new factory will emphasize rapid production tailored to specific server board requirements, a game-changer for the data center industry.
Meanwhile, Oerlikon’s campus will support key sectors like aerospace, automotive, and general manufacturing. The integration of advanced surface technologies and laser-based methods like Direct Energy Deposition (DED) will be pivotal in developing next-generation thermal spray coatings. These innovations are not just about keeping pace; they are about setting the pace in a competitive global market.
The landscape of manufacturing is evolving. Companies like Bosch and ATI are also expanding their capabilities. Bosch recently opened a metal additive manufacturing facility in Nuremberg, Germany, investing nearly €6 million to enhance production speed and flexibility. This facility positions Bosch as a leader in the automotive supply chain, capable of producing complex components with reduced material waste.
ATI, a U.S.-based high-performance materials producer, has launched its own Additive Manufacturing Products facility. This site integrates the entire production process, from design to inspection, under one roof. The focus on large-format metal parts and complex geometries aligns with the growing demand in aerospace and defense sectors.
As these companies invest in cutting-edge technology and infrastructure, they are not just responding to current market needs; they are anticipating future demands. The emphasis on sustainability, efficiency, and innovation is reshaping the manufacturing landscape.
In conclusion, AIRSYS and Oerlikon are at the forefront of a manufacturing revolution. Their investments reflect a commitment to innovation, sustainability, and economic growth. As they pave the way for the future, they are not just building factories; they are building a legacy. The future of manufacturing is bright, and it is being forged in the heart of Spartanburg and Aargau. The world is watching, and the stage is set for a new era of industrial excellence.